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Error-Proofing the Machining Process

Error-proofing is a method of 100 percent inspection at the source, rather than down the line. In essence, error-proofing improves the predictability of the resultant part of the manufacturing process. Therefore, the actual inspection time, which is non-value added time in the process, is reduced.

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Mistake Proofing (Poka-Yoke) - whatissixsigma
Error-Proofing in the Lean Lexicon

Also called mistake-proofing, poka-yoke (error-proofing) and baka-yoke (fool-proofing). Common examples of error-proofing include: Product designs with physical shapes that make it impossible to install parts in any but the correct orientation.

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Mistake proofing - Quality Assurance Solutions

Mistake proofing (also called poka-yoke) is defined as an improvement technology that uses a device or procedure, to prevent (or eliminate) defects or equipment malfunction during normal processing Mistake-proofing devices enforce correct operations by eliminating choices that could lead to incorrect actions.

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Error Proofing - APB Consultant

RCA is an important enabler of mistake-proofing, since mistake-proofing cannot be accomplished without a clear knowledge of the cause-and-effect relationships in the process. Care should be taken when RCA is used to formulate corrective actions, since it may only consider one instance or circumstance of failure.

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What is Poka-Yoke? Mistake & Error Proofing | ASQ
How Mistake Proof Are Your Processes? | iSixSigma

Poka yoke, also called mistake proofing, is a simple method to prevent defects from occurring in your business processes. Learn from these three poka yoke examples.

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Mistake proofing: changing designs to reduce error

Again, what constitutes mistake proofing will be relatively narrow. Mistake proofing must involve physical, tangible or visual changes. The following heuristic can be used to determine if a change is mistake proofing or not: if you cannot take a picture of the design change, it probably is not mistake proofing.

Mistake Proofing | GQsystems

The mistake-proofing chosen by the team was to replace the step of the process in which the maitre d' called the customer's name over the loudspeaker. Instead, during the greeting step, the maitre d' notes a unique visual identifier of one or more members of the party.

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Examples 51-60 - Mistake-Proofing

No more blue, green, and red fingered toddlers. No more ruined clothing. Nice mistake-proofing. Masterful marketing. GE essentially gives jet engines away in order to get 20 years of reparts business. Perhaps Crayola should give away the markers to get the specialty paper sales.

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The Ultimate Guide to Poka Yoke - Tulip

Then, they could correct their mistake immediately. Shingo originally called the technique "baka-yoke," or "idiot-proofing," but changed it to the milder "poka yoke," or "error-proofing," after an operator became offended. Poka Yoke Examples. The principles of .

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Error-proofing or poka-yoke - linkedin

Learn about the concept and principles of error-proofing or mistake proofing and how they can be incorporated in processes, products, and services.

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Error-proofing or poka-yoke - linkedin

Learn about the concept and principles of error-proofing or mistake proofing and how they can be incorporated in processes, products, and services.

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Poka-Yoke - Six Sigma Terminology

Poka yoke (pronounced POH KA YOKE) is a mistake proofing approach to eliminating errors or preventing errors that was developed by the Japanese engineer Shigeo Shingo in the 1960s. The phrase "poka yoke" is derived from the Japanese word that means "to avoid errors".

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Error-proofing or poka-yoke - lynda

Learn about the concept and principles of error-proofing or mistake proofing and how they can be incorporated in processes, products, and services. Lynda is now LinkedIn Learning! To access Lynda courses again, please join LinkedIn Learning

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ASQ: Mistake Proofing in Assembly

In automotive assembly processes, mistake proofing is frequently used to address customer concerns on specific issues. The find and fix cycle can take too long to identify the root causes of .

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Poka-yoke - Wikipedia

Implementation in manufacturingEdit. Either the operator is alerted when a mistake is about to be made, or the poka-yoke device actually prevents the mistake from being made. In Shingo's lexicon, the former implementation would be called a warning poka-yoke, while the .

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How to Mistake Proof with Poka Yoke in Six Sigma - dummies

Poka-Yoke is one of the simplest tools to master; it's very consistent with the fundamental aims and philosophy of Six Sigma, and it has wide applicability in manufacturing, engineering, and .

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Error-proofing or poka-yoke - lynda

Learn about the concept and principles of error-proofing or mistake proofing and how they can be incorporated in processes, products, and services. Lynda is now LinkedIn Learning! To access Lynda courses again, please join LinkedIn Learning

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MISTAKE PROOFING TECHNIQUES - leanmethods

a mistake-proofing device for layout and arrangement comes from a delivery company. The company was having trouble with employees attaching labels at a specified distance from two sides of a container. The company introduced a simple template employees can place over the corner of the box, leaving a window where the label is to be attached.

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